Home Zinc Electroplating

grepper

Old Bike Nerd
Messages
467
Reaction score
1
Points
18
Location
Lowell, MI
First off let me say that I am by no means a chemist. If I had a chemistry class in High School, I don’t remember any of it.

This is a summary of what I’ve read.
Electroplating occurs in an electrolytic substance of free ions which are the carriers of electric current. Here this is, Epsom salts (magnesium sulfate) and Vinegar (acid). Connected to the positive of an electric power source an anode made of zinc, attracting negatively charged ions causing Oxidation. At the negative side of the power source is the cathode, attracting positively charged cations, moving ions away toward the anode. Here it provides electrons to the cations to convert them back to the parent metal (zinc). This process is called reduction.

In short, the zinc leaves the positive side and binds itself to the negative side.

Supplies:
Various measuring cups, postal scale for measuring by weight, copper pipe and wire, and a plastic tub.
Epsom salts (pharmacy section of your local grocery store)
White Vinegar (baking section of your local grocery store)
Zinc Sulfate (available online, reduces time and increases quality of the plating)
Karo brand corn syrup. (baking section of your local grocery store, contains glucose that acts as a brightener by keeping the zinc crystals in alignment)
Zinc Anode, (online or in home stores in desert climates as it’s used for evaporative (swamp) coolers)
A DC Power Supply, low amps (1A to 300mA).

2013-04-06_12-17-28_924_zpsea7df06a.jpg


Solution:
4.5 liters water
300 grams Epsom salts
100 grams zinc sulfate
200ml of white vinegar
1/3 bottle of corn syrup

Stir in plastic tub till dissolved.

Setup:
Suspend Zinc Anode(s) in solution and hook up to positive of DC Power Supply.
Have copper bar go across top of the plastic tub, copper wires wrapped around bar, so you can suspend parts in solution without touching Zinc Anode(s).

Electro zinc plating:
Strip metal to be plated. I soaked my parts in vinegar for several days to dissolve the rust, and then cleaned with a wire brush and sand blasted. Finally I wiped my parts down with denatured alcohol.

My first try, this is a pivot shaft from the center stand of a 75 cb750 I'm restoring.
2013-04-06_11-48-57_908_zps2e5e375f.jpg

After sand blasting
2013-04-06_11-58-49_17_zps16f9490e.jpg


Suspend part in solution with copper wire.
2013-04-06_12-22-45_253_zps68df9438.jpg


Attach negative power supply to copper bar.
In about 1 minute your Anodes and part will bubble.
2013-04-06_12-23-22_165_zps262c2cf2.jpg


In 5-10 minutes disconnect power and inspect part. It should have a milky coating of zinc. Clean with wire bush and/or steel wool.
You may need to repeat for a thorough covering.
Then polish to a shine.
2013-04-06_12-47-03_676_zps7c80615a.jpg


Some more parts, rusty engine mount bolts
2013-04-06_12-36-51_753_zps223cf010.jpg

2013-04-06_13-14-06_466_zpse287aaf2.jpg

After plating and polishing
2013-04-06_12-58-23_560_zpsd404ebbf.jpg

2013-04-06_12-58-35_779_zps68b20405.jpg

Part of the center stand, connects frame to spring.
2013-04-06_14-04-04_847_zps4c18c46c.jpg

Rear brake arm
2013-04-06_17-02-19_360_zps78b67865.jpg

Head nut
2013-04-06_18-14-35_380_zps5a33d29f.jpg

All the parts I did today.
2013-04-06_18-49-26_19_zpsc7621706.jpg


All these parts are from a 1975 CB750K I'm restoring. All were dirty, rusty and pitted. Now plated to hold up to the elements of an other 40 years.:thumbsup:

This box of parts took me the better part of a day. The process is time consuming. I plan to buy common sized stainless steel nuts and bolts from the hardware store. But for the stuff that is specific to the bike, I plan to zinc plate.
 
This is amazing, just curious how much did all the supplies run you? Also is zinc plating rust proof? Or is there a chance the previous rust may come back under the zinc?
 
This is very cool. I tried the same process but with nickel, on the spokes for my 360, had limited results.
You seem to have mastered this, maybe next time I will have to try zinc.
Your project will look as good as new, best of luck on completion.
Daren
 
This is awesome. Not sure how I missed this thread. What did you use for your power supply? A small battery charger? It is safe as in does the solution give off any nasty vapors?
 
This is awesome. Not sure how I missed this thread. What did you use for your power supply? A small battery charger? It is safe as in does the solution give off any nasty vapors?

I just use a low amp trickle charger. The process does release hydrogen, so a well ventilated area with no open flames.
 
I have to admit, been attending you tube university, to try this out, we send a lot of stuff out at work to be anodized, and I keep thinking I want to do some red on the 750, I am like motopsycho, yours turned out nice, now I am going to have to try ugggghhhhhh. Looks good thanks for sharing
 
Back
Top